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2003-2005 Ford Excursion DIESEL CALIBRATION UPDATE

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Download 6.0L DIESEL CALIBRATION UPDATE—VARIOUS ISSUES 2003-2007 F-Super Duty FORD: 2004-2010 E-Series 2003-2005 Excursion This article supersedes TSB 9-7-11 to update the The PCM and FICM calibration update contains model years covered and Integrated Diagnostic improvement actions to address the following System (IDS) calibration level. symptoms: 2005 F-Super Duty 6.0L: ISSUE Some 2003-2007 F-Super Duty vehicles, 2003-2005 •False DTC P0470 – Exhaust pressure sensor A Excursions and 2004-2010 E-Series vehicles, circuit fault due to a freezing condition. equipped with a 6.0L diesel engine may exhibit hard •False DTC P0404 – Exhaust gas recirculation start, no start, white smoke, lack of power, running (EGR) performance due to a stuck turbocharger rough condition after cold engine start up, or condition. diagnostic trouble codes (DTCs) P0404, P0470, •Cooling loss protection – Revised engine P0611, P1260 and/or P1378 issues. Refer to the protection strategy when an engine Calibration Content for information detailing specific over-temperature condition is present. Vehicles vehicle content by vehicle application and model updated with this service calibration will display year that is being addressed by this calibration higher temperature gauge readings when high update. engine oil temperature (EOT) conditions or high engine coolant temperature (ECT) are This article includes previously released calibration encountered and may disable EGR operation to content that improves injector performance in cold prevent possible EGR cooler damage. engine operation and additional diagnostic capabilities and product protection strategy •Oil cooler efficiency monitor – DTC P012F stored enhancements. These enhancements provide and wrench warning lamp illuminated when the oil additional diagnostic capabilities, adds additional coolers efficiency drops below a specified new DTCs and engine protection strategies. Refer threshold for a given speed and vehicle load to the Calibration Content for additional details. See condition. the appropriate Powertrain Control/Emissions •Turbocharger vane sweep strategy – Performs a Diagnostic (PC/ED) manual for technical sweep of the turbocharger vanes and unison ring descriptions and diagnostic routines associated with during stationary idle conditions. Vane sweep can new DTCs. occur once per hour to help reduce turbocharger sticking. ACTION •FICM low voltage detection monitor – DTC P0560 Reprogram the powertrain control module (PCM) stored and wrench warning lamp illuminated when using IDS release 63.13 and higher or 64.01 and PCM vehicle power (VPWR) parameter identifier higher. The transmission control module (TCM) and (PIDS) is below 10.25V for 60 seconds or below fuel injector control module (FICM) , will 9V for 4 seconds. automatically update if they are not at the latest •Turbocharger over boost detection – DTC P0234 calibration level. This new calibration is not included stored and wrench warning lamp illuminated when in the VCM 2009.11 DVD. Calibration files may also a turbocharger over boost condition occurs. be obtained at www.motorcraft.com. 2006-2007 F-Super Duty 6.0L: CALIBRATION CONTENT •False DTC P0404 – EGR performance due to a Reprogram the PCM to the latest calibration stuck turbocharger condition. following Workshop Manual (WSM), Section 418-01.

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